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2
All Rights Reserved
Printed in the USA
W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Warning
Important
The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
Contents
Page
Introduction
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices
3
. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety
5
. . . . . . . . . . . . . . . . . .
Sound Pressure Level
6
. . . . . . . . . . . . . . . . . . . . . .
Sound Power Level
6
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Vibration Level
6
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals
7
. . . . . . . . . . . . . . . .
Specifications
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications
12
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Measurements
13
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Optional Equipment
13
. . . . . . . . . . . . . . . . . . . . . . .
Setup
14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts
14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Battery
14
. . . . . . . . . . . . . . . . . . . . .
Mounting the Hood Latch
15
. . . . . . . . . . . . . . . . . .
Replacing the Panel Fasteners
16
. . . . . . . . . . . . . . .
Checking the Tire Pressure
16
. . . . . . . . . . . . . . . . . .
Installing the Cutting Units
16
. . . . . . . . . . . . . . . . .
Adjusting the Turf Compensation Spring
18
. . . . . . .
Lifted Height of Outer Front Cutting Units
18
. . . . .
Installing the Rear Weight
19
. . . . . . . . . . . . . . . . . .
Before Operating
20
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil
20
. . . . . . . . . . . . . . . . . . .
Checking the Cooling System
20
. . . . . . . . . . . . . . .
Filling the Fuel Tank
21
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Checking the Transmission Fluid
21
. . . . . . . . . . . . .
Checking the Hydraulic Fluid
22
. . . . . . . . . . . . . . .
Checking the Rear Axle Lubricant
22
. . . . . . . . . . . .
Checking Reel to Bedknife Contact
23
. . . . . . . . . . .
Checking the Torque of the Wheel Nuts
23
. . . . . . .
Operation
24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls
24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping
26
. . . . . . . . . . . . . . . . . . . . . .
Bleeding the Fuel System
26
. . . . . . . . . . . . . . . . . . .
Setting the Reel Speed
27
. . . . . . . . . . . . . . . . . . . . .
Adjusting the Lift Arm Down Pressure
28
. . . . . . . .
Towing the Traction Unit
28
. . . . . . . . . . . . . . . . . . .
Diagnostic Light
User Manual Toro Power Drive 21 Mod 16775 5
29
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Diagnostic ACE Display
29
. . . . . . . . . . . . . . . . . . .
Checking the Interlock Switches
29
. . . . . . . . . . . . .
Hydraulic Valve Solenoid Functions
31
. . . . . . . . . .
Operating Characteristics
31
. . . . . . . . . . . . . . . . . . .
Logic Chart
32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance
33
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Recommended Maintenance Schedule
33
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Daily Maintenance Checklist
34
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Service Interval Chart
35
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Greasing the Bearing and Bushings
35
. . . . . . . . . . .
General Air Cleaner Maintenance
37
. . . . . . . . . . . .
Servicing the Precleaner Bowl
37
. . . . . . . . . . . . . . .
Servicing the Air Cleaner
37
. . . . . . . . . . . . . . . . . . .
Engine Oil and Filter
38
. . . . . . . . . . . . . . . . . . . . . .
Servicing the Fuel System
38
. . . . . . . . . . . . . . . . . .
Bleeding Air from the Injectors
39
. . . . . . . . . . . . . .
Servicing the Engine Cooling System
39
. . . . . . . . .
Servicing the Engine Belts
40
. . . . . . . . . . . . . . . . . .
Adjusting the Throttle
40
. . . . . . . . . . . . . . . . . . . . .
Changing the Hydraulic Fluid
41
User Manual Toro Power Drive 21 Mod 16775 4
. . . . . . . . . . . . . . .
Replacing the Hydraulic Filter
41
. . . . . . . . . . . . . . .
Checking the Hydraulic Lines and Hoses
42
. . . . . . .
Hydraulic System Test Ports
42
. . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral
42
. . . . . . .
Adjusting the Cutting Unit Lift Rate
43
. . . . . . . . . .
Checking and Adjusting the Traction Linkage
44
. . .
Adjusting the Service Brakes
44
. . . . . . . . . . . . . . . .
Changing the Transmission Fluid
44
. . . . . . . . . . . . .
Replacing the Transmission Filter
45
. . . . . . . . . . . .
Changing the Rear Axle Lubricant
45
. . . . . . . . . . . .
Adjusting Rear Wheel Toe-In
45
User Manual Toro Power Drive 21 Mod 16775 1
. . . . . . . . . . . . . . . .
Servicing the Battery
46
. . . . . . . . . . . . . . . . . . . . . .
Fuses
47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Lighting
47
. . . . . . . . . . . . . . . . . . . . . . . . .
Backlapping the Cutting Units
47
. . . . . . . . . . . . . . .
Electrical Schematic
49
. . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic
50
. . . . . . . . . . . . . . . . . . . . . .
Preparation for Seasonal Storage
51
. . . . . . . . . . . . .
The Toro General Commercial Products Warranty
52
. .